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Now that you have built the cable within your custom cable assembly from the wire out, you are ready to start the process of building the entire cable assembly. Meridian has been in the business of cable assembly manufacturing for nearly three decades. This testing helps us ensure the design of your cable solution has the highest probability for success before we even start the physical manufacturing. You can trust that when we make your cable solution, it will be crafted and vetted to the highest standards and most precise detail. One of the beauties of flat ribbon cable assemblies is that they can be found anywhere in some capacity. Insulation serves a very important role in the function of a flat ribbon cable. We put our cables through the wringer to make certain that they will be reliable and function correctly when you need them to. While these electrical pulses are often low voltage, what is control cable they need to be contained within the cable to properly function and avoid loose electricity in the area surrounding the cable. The conductor on the inside of each cable transfers high amounts of data and electricity in pulses. Fillers inside the cable assembly can be easily overlooked for their supposed simplicity.

With everything from the conductor size to the jacket materials, your options are entirely yours to select from the inside out. Additional customizable features include breakouts to overmold where conductors leave a cable, seals and glands to keep unwanted substances out, cable stops to transfer force to anchor points to keep connections from being compromised, and conductor sizes, colors, and markings. The customizable sizes range from as small as 34 gauge to as large as 12 gauge and can be combined to create a mixed gauge cable with any combination of the sizes in between. Customizable features include the sizes and colors of conductors, conductor insulation materials, and stranding sizes, along with fillers, wraps and shields, jacket materials, cable types, and more. The larger the amount of power your equipment requires, the larger the conductor will need to be. Our team will work directly with you to build the perfect cable solution. When you work with Meridian Cable Assemblies to create custom cable assemblies, we will analyze your precise challenges and requirements, devising a solution that works for your unique needs. Certainly. As part of our stringent testing process, we can create a prototype to ensure that the solution works well for your equipment.

A cable assembly can run the gamut from simple applications such as a coax cable transmitting signals from a television to a sound system, to incredibly complex bundles of sometimes well over 50 different conductors distributing electricity and signals throughout a system like the cockpit of a fighter jet. Wiring harnesses provide the physical support system for combining different wires in cables within a larger system like the electrical system of a car. Through the organization and color-coding of each conductor in your custom cable assembly, you can easily create a system of cables that is both easy to install and simple to replicate. Because Meridian Cable creates custom cable assemblies for an endless variety of equipment with multiple cables in each assembly, it is important to keep track of which conductor goes to which connection. When designing your custom cable assembly, an important step is selecting the proper stranding size. Selecting the filler for the cables within your custom cable assembly is one of the final steps in the design process.

If you’re in need of a custom cable assembly manufacturer, we invite you to contact us to discuss your needs. When you choose Meridian Cable, you get our custom design process, our years of experience, and our top-notch quality cable solutions. Contact our team to get started today. Because these industries handle sensitive data, highly volatile equipment, and potentially hazardous materials, it is imperative to keep organized and not get your wires crossed. The stranding allows multiple wires to transfer power and data more rapidly than a single wire can and more effectively disperses the electricity. We offer a wide range of materials in a spectrum of sizes, thicknesses and more, and can customize your cable design, manufacturing and assembly to a specified budget. However, just a few years later, business was booming, and we were able to bring our manufacturing back to the USA. We take our business seriously and expect our products to be top-notch. Over the course of several decades, we have grown our business to be a world leader in cable manufacturing. Each cable we produce will undergo a myriad of stress tests, manufacturing inspections, and practical functionality tests to ensure that it is upheld to UL-Certified standards.